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Cable Cleats and their importance to Cable Management [electronic]


This short blog aims to guide you through the importance of Cable Cleats as an accessory to professional cable management. Electromagnetic fields caused by the flow of current through cables induce electromechanical forces on the cables themselves and their support structures. During a power surge or short circuit, this can cause severe damage to the support structures or to human life due to violent whiplash movements by the cables.

Cable Cleats were designed specifically to address this problem. They work by securing the cables together and providing opposition to the electromechanical forces, even during a power surge. The European Standard, EN 50368 published in 2003, was the first standard to establish the framework for the design and application for cable cleats. This standard emphasised the risk to human life and the cable management system if cable cleats were not used.

The correct design and usage of cable cleats was further improved by IEC 61914 published in 2009 which is the international standard for these products. This standard specifies the test requirements and mechanical properties that all cable cleats should meet.

Axis Cable Cleats are made from high strength Aluminium Alloy and engineering plastics using the best manufacturing processes that maximise tensile strength to meet the axial and lateral loads as per IEC 61914. Axis Cable Cleats also meet the resistance to impact tests as required by the standard. Our engineering plastic are low smoke, halogen free and provide UV and environmental resistance to ensure a long and safe working life.

By making these material and design choices, Axis Cable Cleats can support your cable even during short circuits or power surges. We are the all types of cable lugs manufacturers in
India. To learn more about the Axis range of Cable Cleats, you can download our catalogue.



You can also watch our videos on YouTube to learn more about Cable Cleats and our other products.
For more information, please contact us at marketing@axis-india.com or visit our website at https://www.axis-india.com.


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How do Ground Rod Connectors Work? [electronic]

An intricate pathway of wires and cables underneath the ground protects the flow of electricity in buildings and residential places. The ground rod connectors can connect the electrical systems under the earth. These ensure a safe and secure electrical system for several concrete structures connected through the wires.
Interestingly, the rod connectors are made of copper or steel. These must be tied to the primary service panel to provide a reliable ground connection.
Ground rod connectors play a significant role in maintaining stable electrical connections and circuits. Also, these ground rods manage the power flow so that it does not trip or disrupt during challenging weather conditions such as heavy downpours, cold, sweltering heat and thundering winds.
Uses of the ground rod connectors
Ensure a smooth electrical connection underneath the ground
The copper plate grounding rods destabilize the voltage and manage a static discharge to the earth. These prevent the homes from being affected by the fluctuation of underground electricity.
Moreover, voltage spikes can occur if the large machinery or heavy appliances nearby a residential area are switched off. An impeccable grounding provides a stable connection and does not lead to surges or electric disruptions.
Installing an electrical panel might not save households from experiencing underground sparking and lightning currents. However, the ground rod connectors can safely shift the electrical shock from the roof to the ground.
These keep the resistance low between the ground system and the area surrounding the houses or buildings. The rods control the flow of electricity caused by lightning strikes and prevent trips and circuit breaks.
Take professional help during underground installation

Depending on the topography and climate, professionals might install the ground rod connectors vertically or horizontally onto the ground. One can hire a professional electrician and instruct them to install the rods nearby an electrical panel.
Also, the mechanics must ensure that the restricted area for laying the connector rods is accessible and easy to work in. The grounding electrode connects the rod to the house’s electrical panel.
The electricity travels excellent distances after being generated from the power station.
It is important not to bend the connecting ground rods. Instead, these must be inspected at different times of the year to see if everything is normal.
Takeaway
Summing up, the ground rod connectors mitigate the disruptions in the electricity and provide a stable electrical connection across several areas. These must be installed nearby the electrical poles and cables. The electricians should wear protective equipment and adhere to all the safety protocols during the installation process.
To browse the best ground rod connectors, visit Axis India.

タグ:Ground rod
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How to Choose Cable Terminals? [electronic]

Cable connectors or terminals are the prime components of an electrical system. These components decide the functionality and durability of an electrical connection, junction, or terminal and the electrical system as a whole.
Cable terminals are chosen per industry requirements to create a proper electrical connection. Let us find out these factors to make a better decision.
Factors to follow for choosing cable terminals
1. Current rating
The first step is to check the current rating of the terminals. The rating will be stated in the product specifications in amps. Even if the packaging is removed, one can check the current rating on the product itself. If not, the terminals will have a code to follow regarding finding the amp rating.
2. Circuit density
This term means the number of circuits an electrical connector can accommodate. The higher the density, the higher the number of electrical circuits a connector or a terminal can accommodate.
3. Types of connectors
The type of connector depends on the industrial requirements. For instance, connecting copper wires for a higher voltage electrical system will need copper lugs. For connections in a low voltage system, aluminium lugs can be used.
The type of connector entirely depends on the location and use. Cable terminals are thus chosen based on domestic and commercial requirements. The standards are given and followed to maintain the highest safety and deliver the expected functionality of the systems.
4. Material of the terminals
In most cases, low-voltage cable terminals may have plastic insulation. The body can be made of insulated plastic for obvious reasons. When you need to choose something similar, make sure you check the flammability rating in the product specification list. Consider the operating temperature of the system before choosing a cable terminal. These factors make you select an appropriate one, ensuring the safety of an electrical system.
Regarding a higher voltage system, terminals are generally made of metals. Copper and aluminium are the top choices that enable merchants to connect cables and create a proper junction.
5. Force engagement
Another factor determining the cable connector we can use is force engagement. If the wire is hanging, it is evident that the force due to tension will be higher. The force engagement also helps us find the cable terminals we need for more tolerance.
6. Wire size
The wire size or the diameter will decide the lumen size of a cable connector. A cable terminal is chosen for proper fitting and connectivity to meet the expectations considering the diameter of the cable.
Conclusion
These are the factors chosen for the cable terminal requirements. Experts suggest selecting the top manufacturers of electrical components offering tested and certified cable terminals to follow the industry standards.



タグ:cable terminals
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Know The Need for Copper Lugs in The Electrical Industry [electronic]

The use of copper lugs has been paramount in the electrical industry. The electricians, mechanics and engineers rely highly on the copper lugs to accomplish technical tasks. These provide practical solutions and surpass the use of aluminium wires. One has more freedom to set the cables using the copper lugs as the metal is a good conductor.
More importantly, the copper lugs can help link electrical devices and create a smooth circuit. With their help, the mechanics can terminate the battery ends or welding cables to connect them to an electrical device. These can control high currents and do not get catch fire.
Also, these can be soldered or crimped with an electrical appliance. If things go haywire, the copper cable lugs can be corrected quickly.

Features of the copper lugs

Can connect different devices smoothly
There is no scope for things to fall apart if the electricians use the copper lugs. These lugs uniformly distribute the electric current and are the best for high-voltage connections.
Moreover, one can put the copper lugs in the power cables effortlessly. These are often hidden below the ground and might have a different wiring system. As these lugs are incredibly safe and do not cause fire hazards, you can use them in the fuse sockets, switches, electrical gadgets and power circuits.
The design of the copper lugs always works to its advantage. These have two ends: one end of the copper lug takes the cable by soldering, welding, or crimping, and the other end of the copper lug is secured to a matching termination or connection point by a bolt or a screw.
Widely used in fields

The copper cable lugs are used in the power distribution cabinets of the shipyards and machine appliances. These are also used in the mechanical equipment factories such as metal processing and production systems.

Offer easy and safe installation

Copper Cable Lugs offer easy installation and long-term dependability. AXIS Copper Lugs are made of high-grade ETP Copper material and tinned for corrosion protection. These copper lugs are excellent for outdoor applications or in a sea atmosphere with a lower coefficient of thermal expansion. Copper Lugs have a low fire risk and are safer for use per their design. Also, cable termination and repair or removal become an effortless procedure.

Wrapping up
In summary, copper lugs are an indispensable component of the electrical industry. These facilitate the process of connecting different electrical devices. As copper is a good conductor, there is no scope for fire hazards. It is essential to lay out the wires and cables to insert the copper lugs carefully for a smooth electric circuit without interruption.



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Lightning Protection and Earthing Systems [electronic]

Why is the design of a Lightning Protection System and Earthing Important?
Lightning is an awe-inspiring natural phenomenon that can discharge up to 200,000 amps in a fraction of a second. A direct strike can have devastating effects on people, buildings and the natural environment. Beyond the obvious impact of lightning, the voltage spikes that accompany even indirect strikes can be catastrophic to a building’s electronic systems. With the advent of sensitive electronic equipment in our everyday life in recent, the importance of proper protection has become extremely critical. In this blog, get an overview of the design of the lightning protection system.
In order to fully protect themselves, buildings and other structures must use Lightning Protection and Earthing equipment that has been designed and tested according to the best international standards. Axis products, which are designed in accordance with these international standards, help customers identify the risks and solutions to any lightning protection and earthing needs.
Standards
IEC 62305 – Protection Against Lightning, is the apex level document that informs the standards for lightning protection around the world. Axis’s Risk Assessment software and our lightning protection and earthing products are designed to work with systems designed as per IEC 62305.
UL 467: Grounding and Bonding Equipment and UL 96A: Installation requirements for the lightning protection system are two other important standards that are followed in the United States, Canada and other parts of the world.
Design of Lightning Protection System
The first step in the design of a lightning protection system is Risk Assessment. Axis’s Risk Assessment software uses a range of parameters that allow users to determine the risk and thus the Class of Lightning Protection System (LPS) that is required for their specific structure.
Based on this, you can now design the external and internal protection systems for your building. The External protection system would include an Air Termination, Down Conductor and an Earth Termination System. For internal protection, one would use surge protection devices and equipotential bonding.

The positions of the Air Termination can be decided based on the rolling sphere method, the protective angle method and the mesh method. The rolling sphere method can even be used to define the zones of protection for structures with complex geometry. The radii for the sphere is determined directly from the Class of LPS. The Protection Angle method is used for simple structures but only up to a certain height as determined by the class of LPS. The Mesh Method is best used for flat surfaces where the air termination conductors are to be placed at the roof edges and where no other metallic structure will be above the air termination system.
Axis Air Termination Rods are made from high-grade electrolytic Copper that provides the highest conductivity to allow the flow of high-intensity lightning strikes preventing any damage to the structure or equipment.
Non-Conventional Air Termination Systems
According to IEC-62305, the zone of protection determined for an air termination system shall be defined only by the physical size of the system and there is a lack of proof if this zone cannot be enhanced, as claimed by manufacturers of other technologies.
Down Conductors
Down conductors, connected to the Air termination system with suitable products, should take the most direct route down the structure, with spacing between each one defined by the Class of LPS. IEC 62305 also allows the use of rebars inside concrete structures to be used as down conductors under certain conditions.
Earth Termination
An Earth Electrode should provide low electrical resistance with the earth to allow for the dissipation of currents. It should also be resistant to corrosion because it will be buried underground for a long period of time.
Worldwide, one of the most popular Earth Electrodes is copper bonded earth rods, which comply with IEC 62561 Part 2. Since electricity is a surface phenomenon, the copper layer allows for a conductive path while the inner core of high strength steel provides the strength required for driving the rod inside the ground. Axis Copper Bonded Earth Rods have been are approved by Utilities across the world and continue to be popular due to their consistently high quality.
Internal LPS
This is a crucial aspect of the design of a lightning protection system. The two major components of internal LPS are Equipotential bonding and surge protection devices (SPDs). The purpose of Equipotential Bonding equipment is to bring all the metallic parts and equipment in a structure to the same Voltage Potential, to avoid hazards to human life or other damage. SPD’s protect the electronic devices by breaking the circuit in case of an equipment system fault.
Conclusion
Axis has been manufacturing and supplying lightning protection and earthing equipment internationally since 1994 and has a proven track record of high-quality protection. Our customers include utilities, Government Organisations, and private projects across the globe.


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Lightning Protection Systems and Their Advantages [electronic]

During a constant rain, when thundershowers make shrieking sounds and surround the place, several porous and water-laden buildings explode. The building owners must consider installing lightning protection systems to mitigate any loss.
Skilled professionals install lightning protection systems meticulously on building tops and skyscrapers to prevent fire and mechanical destruction. The external and internal lightning protection systems protect the concrete structures from accidental power failures and sparks.
Impeccable lightning protection ensures that the buildings can withstand fire hazards and not jeopardize people's lives. Several engineers go the extra mile to install lightning protection systems to ensure that the brick-and-mortar structures remain safe during tough times.
Benefits of the lightning protection systems
Safeguard the buildings during heavy downpours, hailstorms and fierce winds

Whenever a calamity occurs, the facilities do not get withered away. The lightning protection systems can intercept direct lightning through an air-termination system. Also, it distributes the current to the earth using a ground-via-earth termination system.
These keep a safe distance between the electrical components and prevent building sparking. These sparks can lead to uncontrollable fires, making it difficult to douse the flames in the end. With lightning protection systems, one might prevent such unfortunate incidents.
More importantly, the protection systems can reduce the potential differences caused by lighting currents. This will be achieved by connecting the parts and installing conductors.
Not only this, lightning protection is needed for trees also. People who own orchards and farms ensure that the trees do not get blown away during heavy downpours. The fruit-producing trees are equipped with aluminium rivets to keep them intact.
Provide Low resistance path

These systems have rods made of copper and aluminium, earth electrodes and equipment grounding conductors that minimize the damage caused by lightning and thunderstorms. These lightning protection systems provide immense shelter to life and property, preventing concrete structures from collapsing.
The lightning rod must be connected to the earth to protect the building. It is usually installed on the tops of concrete structures to absorb the shocks and currents. These make the building stand tall and unaffected by the natural weather conditions.
Also, surge protectors can manage high-voltage. Some parts of the lightning protection systems can work in systematic coordination to see if all the electrical components within a building are acceptable.
The bonding and mounting hardware connect the terminals, cables and rods to the computer systems.
Conclusion
Summing it up, lightning protection systems prevent the catastrophic collapse of buildings and concrete structures. These can control the electrical currents and absorb the lightning shocks. Afterward, these get transferred to the earth through a conductor.




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Things which we need to be Aware of While Using a Copper Plate as a Grounding Rod [electronic]

Developing a proper grounding to protect the electrical components at home can be tricky if you do not know what you need. Many use copper rods, whereas others prefer copper plates.
If we consider the surface area of a grounding element, then a plate will surely beat a rod. Hence, a majority of the households prefer using copper plates. Let us find out the valuable things you should know when choosing a copper plate grounding system.
Things to consider
We all know how vital an electrical earthing system is for a home or a commercial premise. We also have to focus on the specifications of the components used in a grounding system to deliver a better conductance to protect the appliances installed.
A copper plate will cost more than the rods. It is also heavier and needs a proper location for installation. Here is a list of things we should be aware of before installing a copper plate as a grounding system.
1. Used in commercial and significant residential complexes
Copper plates are heavier and more prominent in size. They also offer a more extensive surface area to pass on the excess electricity flowing in the system. Hence, a copper plate is generally used in industrial applications. Significant commercial buildings use such plates for a better grounding facility. On the other hand, such copper plates get used in substantial residential complexes.
Independent houses and buildings can go with copper rods. They are efficient enough to divert lightning strikes and to keep the electrical systems safe.
2. Depth
Per the convention and standards, a copper plate should be installed at 3 meters below the ground level. This depth offers a better connection with the ground. The copper plate will become more capable of relaying the electrical surge to the ground when lightning strikes a building. Installing a copper plate at that depth also ensures that the entire surface area is used evenly to distribute the electrical surge in the system.
3. Choice of copper plate grounding components
To construct a proper grounding system, you will not only need a copper plate but an appropriate set of all the parts. These components should be brought from the same certified manufacturer to fit well and offer a better grounding system to keep the electrical system safe.
4. Clearing the pit
The pit for burying the plate should be free from plastics and other unwanted material to conduct the electrical surge smoothly. This step helps the grounding system work properly. The pit can be filled with a supportive mixture of coal and salt around the plate for better conductance of the copper plate grounding system.
5. Vertical mounting
A copper plate is permanently mounted vertically, and the rest of the components are installed. It offers better connectivity and grounding feature of the system.
We should be aware of these things while choosing and installing a copper plate grounding system.


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Types of Insulation Piercing Connectors and their Applications on AB Cable Systems [electronic]


Introduction to Insulation Piercing Connectors (IPC)
Insulation Piercing Connector manufacturers are used on all AB cable systems (messenger wire as well as self-supporting system) to take a tap connection. This tap can be used to continue the line, distribute the line, used in street lighting or in service connections to households. The design allows the connection to be completely sealed against any water ingress, thus acting as a waterproof connector.

Application Guide
There are four main applications to IPCs, namely street lighting, tap off, distribution box charging, and jumper connections.

1. Street Light Connections
In this application, IPCs are generally used to tap the main AB Cable and connecting it to a service line that powers streetlights or other applications.

2. Tap off/Multi-Tap Connection to Households
These IPCs are used to tap the main AB Cable and bring power to households. Using the Multiport IPC, a one-tap connection from the mainline can be used to bring connections to multiple households.

3. Distribution Box Charging Connection
These IPCs are used to tap the main AB Cable Line to charge Low Voltage Distribution Boxes which are further connected to different applications such as residential connections, street lights, etc. Axis Low Voltage Distribution Boxes can provide up to 9 outgoing connections for each incoming line.

4. Jumper Connection
These IPCs are generally used with the same size of cable on each side to facilitate T-Connections (90° turns) or any other high angle turn.

Axis provides the full range of insulation piercing connectors for all the applications listed above. The Axis range of IPCs and their applications are listed below.

To learn more about our full range of Accessories for AB Cable Systems, please view our catalogue here.

Along with using the correct products, it is also important that the products are installed correctly. To watch how to correctly install our range of Insulation Piercing Connectors, please watch our application video here.


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Understand the Functions and Applications of Insulation Piercing Connectors [electronic]


How can an electrical connection be made safer without removing the insulation? Is there a way to distribute energy in a system by making quick and easy connections? Well, the latest designs of the insulation piercing connectors have made it possible
.
What are insulation piercing connectors?

These connectors are a brilliant electrical component that can connect with an electric supply wire without removing the insulation. The insulation piercing connector manufacturers have achieved a remarkable stage by designing exclusive connectors that match the requirements of respective industries mechanically, electrically, and environmentally.
These pieces can also create aluminum and copper wire terminals without leaving a stranded end and maintaining the connections perfectly. They get generally used in the AB cable system of self-supporting wires and messenger wires where a tap connection is accepted.
Hence, this electrical component is perfect for various domestic and commercial uses. The actual connection is sealed away from the environmental factors using exceptional sealing designs. For instance, these units have marvelous waterproof designs developed for particular industries to deliver functionality and usability.
Functions of insulation piercing connectors
Considering the different kinds of piercing connectors designed and developed, here is a list of common domains where they are used.
1. Street lights
The main AB cable is tapped to make a new connection for a street light. The electrical connection to a service line is adequately maintained, and the street lights get power.
2. Multi-tap connections in domestic electrical systems
These connectors are used to tap the main AB cable and create an electrical connection for bringing power to a household. A one-tap connection can be created in the main line to make multiple connections for more than one household using the multiport insulation piercing connectors.
3. Distribution box connections
These connectors are also used for connecting and charging the low voltage distribution boxes. These low voltage boxes are then connected to various applications such as residences, street lights, etc.
4. Jumper connections
These connectors are used to make jumper connection or T connection to take out the another connection for new distribution line to create low voltage network.
Insulation piercing connector applications
As mentioned earlier, the insulation piercing connector manufacturers design the required connectors according to the applications in electrical industries.
• They are used to create new connections with the high- and low-voltage distribution lines without disrupting the insulation features in the adjacent and terminal ports.
• They are used to make connections with the service cables and to make connections to create low voltage network.
• Using these insulation piercing connectors, we can also achieve safer T connections and create a proper power distribution.
Benefits of using insulation piercing connectors
We now clearly understand how impressive the designs of these connectors are to create high and low-voltage distribution connections on commercial and domestic grounds. These connectors are designed to over waterproof and weatherproof connections that can withstand climatic conditions. Before choosing a connector, it is recommended to check the manufacturer's certification. NFC 33 020 and EN 50483-4 are the standard applicable to the Insulation piercing connector.


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What are Copper Compression lugs and their advantages? [electronic]

One of the biggest challenges the electrical industry faces is the proper termination of cables and the creation of a vital junction. Even if an electrical system is installed perfectly, a faulty terminal can cause havoc. Hence, electrical companies use top-quality compression lugs to create vital terminal junctions.
Copper compression lugs are the most common options for connecting copper cable ends. Copper is an excellent conductor of electricity. It enables the proper flow of current from the cable line to the terminal junction of an electrical system or vice versa.

Advantages of copper compression lugs

1. Ideal for copper cables and copper junctions
The similarity of conduction and thermal properties of copper make compression lugs ideal for copper wires and junctions in electrical systems. As we all know, copper is the most common metal used for wiring and manufacturing electrical components, and copper lugs are the most crucial parts of electrical systems.

2. Ideal for machinery, junction boxes, and other electrical components
The conductivity of copper is ideal for junction boxes, machinery, control panels, power panels, electrical devices, and other equipment. The electrical systems perform better with the proper termination of cables and creating a junction in these components.

3. Perfect connection for flat surfaces
Another good reason for using copper lugs is to create a connection with a flat surface. Imagine a terminating cable that needs to be connected to a flat surface panel of a junction box. It is ideal for introducing the copper wire end of a cable line into the barrel of a lug and then compressing it. The palm portion of the copper compression lugs will then be easily attached to the panel using a screw.
There is no need to wrap the wire around a screw and introduce the wire into a panel, causing a loose connection. This step can cause be very hazardous for operators and users. Hence, lugs are used for such requirements to offer a safe connection between cable terminals and electrical components.

4. Proper guidance for crimping
Copper lugs contain signs and symbols as specifications. Merchants working in this industry will be able to interpret the messages quickly and introduce the cables for crimping. They can also choose the correct lugs to install a terminal junction. The design of a copper lug follows the latest practices for better outcomes and safety protocols.

5. Best for stationary and mobile electrical systems
Securing a cable terminal and a connection is mandatory for fixed and mobile electrical systems. These terminal junctions should be capable of tolerating jerks, movements, mechanical shock, etc., apart from the heat, moisture and other climatic conditions. Hence, copper lugs are used for such purposes.

Verdict

From the above points, we can clearly understand how good copper lugs are in creating terminating junctions in various electrical systems. The experts in this industry suggest choosing brands that follow the latest industry standards. Copper compression lugs should be tested and certified before launching in the markets.






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